Solution 3:
Shorten job conversion time to meet on-demand printing needs: during the five-color LITHRONE S40 and the five-color LITHRONE S29 drupa international printing exhibition, meet the on-demand printing needs and shorten the job conversion In the exhibition area of ​​time, Komori Lithrone S540 and Lithrone S529 will fully display many new features in order to maximize the advantages of KHS-AI (rapid printing and coloring system).
Komori named the exhibition area "to meet the demand for on-demand printing and shorten the job conversion time" because the printing market's requirements for shortening the delivery time have continued to increase. Printing companies not only need to realize rapid job conversion, but also need to use medium-sized printing machines and large-scale printing machines to complete small batch operations, and flexibly respond to various printing business needs. During the on-site demonstration of each printing machine in this exhibition area, KHS-AI (rapid printing and coloring system) will be used to complete three different content printing operations in a very short time, so as to meet the industry's further reduction The urgent requirements of delivery time and reducing waste of resources.
Komori KHS-AI is a new system developed based on KHS (Komori High Speed ​​Ink Adjustment System), which is well received by users, and has excellent self-learning function. With this advanced system, it is possible to effectively reduce the loss of paper and accurately set the values ​​of ink, fountain solution and registration accuracy. Initially, KHS (Komori High Speed ​​Ink Adjustment System) was a system developed by Komori Electronics Division in collaboration with the Japan Printing Institute, and KHS-AI (Quick Printing Toning System) was the result of a unique design and development by Komori Electronics. Today, KHS-AI and automation intelligent software achieve a perfect match, which greatly improves the performance of Komori printing presses, no matter how large the two printing jobs before and after job conversion are in the size of the printing plate, the thickness of the ink layer, and the type of paper. The difference is that during the printing stage of all printing jobs, the machine can almost reach the level of formal printing.
The KHS-AI system has a Smart Feedback function. With this advanced function, once the customer requests to change the ink density, the operator can adjust one of the printing units or all the printing at will by simply pressing the operation key. Unit ink file.
The KHS-AI system also has a Smart Sequence function. The printing company can select the most suitable scheme from the three sets of automated operating procedures designed in advance to complete the setting of the printing press. Its contents include deinking, cleaning, preset ink, plate change, automatic completion of printing job preparation, etc. For example, the operator can choose the "start the day job", "job conversion" or "end the day job" program.
Solution 4:
Flexible and flexible response to diversified printing business: new five-color SPICA 29P turning machine
Komori will show the five-color model of the Spica 29P turning machine for the first time at the International Printing Exhibition. Since its first appearance in 2002, Komori's four-color Spica printing machine has achieved great success, and the industry has given it a high evaluation of "the best adaptability and the most functionality of the same type." Today, Komori Spica printers have further improved the performance of the equipment, and can implement glazing processing or print special inks in the fifth unit, so that printing companies can implement high value-added printing in all businesses. This easy-to-operate printing machine not only occupies a small area, but also has a high-level automation system, which can bring huge profits to printing companies. At the same time, with its unparalleled competitive advantage, it can help companies improve business capabilities and develop new markets. Komori Spica presses are ideally suited to meet the needs of on-demand printing business, and fully support digital workflow. For small-scale printing companies that consistently use monochrome and two-color printing as the main business, Komori Spica printers are the ideal equipment to enter the four-color or five-color printing market. Due to the compact design and small footprint of the Spica printer, it can save space for printing companies most effectively. For medium-sized printing companies, Komori Spica presses are extremely flexible equipment. When different types of short- and medium-version printing businesses are interspersed together, Spica can quickly complete printing tasks within a tight delivery period. As a standard configuration, Spica contains multiple sets of automated operating systems, including tool-less plate holders, automatic plate change, automatic cleaning of ink cylinders and blanket cylinders, and automatic mode conversion from single-sided printing to double-sided printing in 60 seconds.
Solution 5: Focus on environmental protection
Actively implement reform and innovation, establish the best printing production system
Continuous development of the highest level of printing presses is a key factor for Komori to ensure business success. Over the years, we have been committed to manufacturing environmentally friendly printing machines to reduce the adverse effects of the printing industry on the environment. We firmly believe that reducing waste of resources and improving the efficiency of printing presses during the life cycle are the best ways to achieve green and environmental goals.
So how to accomplish such a major mission? Komori comprehensive printing system can reduce the use of resources, energy and labor to a minimum, which can reduce the burden on the environment caused by the printing press in the entire life cycle. The advanced technology that Komori is proud of can shorten the preparation time of printing operations, help reduce paper loss and save valuable resources. In addition, we have effectively reduced the amount of volatile organic compounds used in the printing process.
We will focus on environmental protection in the company's business objectives, and actively carry out related research activities. In addition to publishing an annual environmental protection research report every year, we also carry out in-depth product development projects to solve the problems facing the environmental protection field. In fact, our new factory in the Tsukuba Science City on the outskirts of Tokyo is our company's pilot base for manufacturing environmentally friendly printing presses. This epoch-making new factory uses solar and wind power to generate electricity, which not only reduces energy consumption, but also greatly reduces the emissions of CO2 (the main factor causing the global greenhouse effect). The Tsukuba new plant uses an extremely energy-saving pneumatic air-conditioning system, which can significantly reduce carbon dioxide emissions, and uses a motor oil recycling system to achieve "zero emissions" of motor oil. In addition, we have adopted a classification and recycling system to effectively distinguish the waste in the factory from the resources that can be reused or recycled. We are working hard to fulfill our solemn commitment to improve product quality and reliability in every process.
Concern about environmental issues After we have produced first-class printing presses and delivered them to users, our work on environmental protection has not ended. Through the implementation of reforms and innovations, Komori worked tirelessly to achieve green and environmental goals. Lithrone S series sheet-fed offset presses use cutting-edge technology that leads the trend of the times, with a variety of functions that can minimize the burden on the environment. Lithrone S series models use advanced automation systems to provide Unmatched printing quality can meet the market's demand for single-sided printing and double-sided printing. With a fully automatic plate-changing device and a new Komori rapid printing and coloring system (KHS-AI) that help greatly reduce job preparation time And other outstanding functions, Lithrone S series models can reduce the time, cost and resource waste required for printing to an incredible extent.
How to reduce the loss of paper is a problem faced by Komori when carrying out environmental protection work. The 16-page System 38S web offset press, which was unveiled at drupa international printing exhibition, was equipped with KHS-AI (rapid printing and coloring system) and AI-LINK (unified control system). Adding the AI-LINK unified control function to the original KHS-AI function can further reduce paper loss, reduce fine-tuning labor, and shorten the time for machine adjustment. In order to reduce operating costs, improve production efficiency and reduce the burden of printing operations on the environment.
The Komori type dampening system (Komorimatic) developed by Komori uses a reverse water supply method, which can provide a thin and uniform water film for the layout and realize alcohol-free printing.
Assist users to obtain ISO 14001 environmental certification
• The Lithrone S40 printing press equipped with the KHS-AI system can protect 1,000 large trees from felling bad luck each year by reducing paper loss.
• The KHS-AI system can reduce the work intensity of the operators and the operating burden on the printing press each year.
• The Komorimatic dampening system (Komorimatic) can reduce alcohol consumption by 500 liters per year.
• With accurate KHS / F-APC can effectively reduce the amount of ink.
• Improve the working environment of the printing workshop by reducing the noise when the machine is running.
• Use printing equipment management system (KMS) to implement preventive maintenance to improve production efficiency.
• Obtained BG environmental certification, which has been unanimously recognized by the industry.
• Pay attention to environmental protection and effectively suppress the use of chemical substances.
• Formulate long-term corporate plans and actively assume the social responsibilities that companies should bear.
Komori's production system meets ISO 14001 environmental certification requirements
• All Komori manufacturing plants have obtained ISO 14001 environmental certification.
• Since 2004, all factories have achieved "zero emissions" of waste.
• Komori Group has relevant guidelines for environmental protection: safety, health, care, corporate welfare, and environmental protection issues.
• All new models obtained BG environmental certification before being put on the market.
• The new Tsukuba Plant has a solar heating system, wind power generation system, and resource recycling system.
• Komori Corporation implements a green procurement policy.
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