WAW-G1000D microcomputer controlled electro-hydraulic servo steel strand testing machine
The design, manufacture and inspection of this testing machine are based on the following relevant clauses of the standard:
1), GB / T2611-2007 "General Technical Requirements for Testing Machines"
2), JJF1103-2003 "Evaluation of Computer Data Acquisition System of Universal Testing Machine"
3), JJG139-1999 "Verification Regulations of Tensile Force, Pressure and Universal Testing Machine"
4), GB / T16826-2008 "Electro-hydraulic servo universal testing machine"
5), GB / T228-2008 "Metal material room temperature tensile test method"
6), GB / T7314-2005 "Metal material room temperature compression test method"
7), GB / T5224-2003 "Steel Strand for Prestressed Concrete"
8), SL 352-2006 "Hydraulic Concrete Test Regulations"
9), GB / T 8358-2006 "Tension Test Method for Broken Wire Rope"
10), GB12347-1996 "steel wire rope for aircraft control."
11), GB-T17048-1997 "Duralumin Wire for Overhead Stranded Wire"
12), GBT20118-2006 "General Purpose Wire Rope"
13), GB / T 3195-2008 "Aluminum and aluminum alloy drawn round wire"
14), GB / T 3098.1-2000 "mechanical properties of fasteners bolts, screws and studs"
15), GB / T232-1999 "Metal material bending test method"
16), GB / T 1447-2005 "Test method for tensile properties of fiber reinforced plastics"
17), GB / T 1448-2005 "Test method for compression performance of glass fiber reinforced plastics"
18), GB / T 1449-2005 "Test method for bending properties of fiber reinforced plastics"
1. Main functions and features:
1. The testing machine uses a microcomputer to control a high-precision electro-hydraulic servo valve and drives a precision hydraulic cylinder to realize automatic control of multiple modes such as constant rate test force, constant rate displacement, and constant rate deformation to complete the drawing of steel strand samples The tensile test meets the requirements of GB / T5224-2003 "Steel Strand for Prestressed Concrete". Add accessories to complete the tensile, compression, bending, and shear tests of various other materials,
2. The main body of the testing machine adopts a hydraulic cylinder: the hydraulic cylinder is at the lower part of the testing machine, and the piston is pushed up under the action of hydraulic pressure, which can realize the compression, bending and shear test of the sample; The structure is convenient for clamping samples and has good stability. The structure design is reasonable, concise, good stability, reliable, easy to maintain, hydraulic servo loading system, to ensure the system is highly precise, efficient, low noise, fast response, to achieve automatic control of the test loading, commutation;
Microcomputer control and processing system:
a: Servo control system: accurately complete the setting of test parameters during the test process, automatic control of the test process, data collection, processing, analysis, storage and display (test data includes: upper and lower yield points, tensile strength, breaking strength, elasticity Modulus, elongation at each point, non-proportional elongation, etc.). It realizes the closed-loop control of test force, sample deformation, piston displacement and test process, as well as the control functions of constant velocity stress, constant velocity strain, constant velocity test force, constant velocity displacement, test force retention and displacement retention.
b: On-screen display function of test force, peak value, sample deformation, piston displacement, test curve, full keyboard input operation and control mode intelligent setting expert system, which realizes arbitrary setting of control mode and smooth switching between various control methods , So that the system has maximum flexibility. Stable loading and unloading.

c: According to the requirements of GB / T5224-2003 "Steel Strand for Prestressed Concrete", the test data is automatically collected and processed. (There are multiple test methods and standards in the data board, which can complete the experiment of multiple materials.) The test process can simulate reproduction and re-analysis of test data, test curve enlargement, comparison and traversal. The test curve can choose the coordinate axis arbitrarily, and can zoom in and out freely;

d: The test software based on the WindowsXP operating system adopts modular, open programming and user-friendly design. Customers can input and adjust test standards, test reports, original material parameters, etc. according to their own requirements to meet personalized requirements. Convenient upgrade and convenient authority management; the main modules are: authority management module, test standard module, test control module, curve analysis module, data query module, report output module, etc. In order to avoid errors during the operation, prompts and wizard operations are added.
e: The test data is managed in a database, which can be used for network database communication and management;
f: The test machine has the ability to expand and update;
6. Protection function:
a) Oil cylinder limit protection;
b) Overload and overflow protection of hydraulic system;
c) Test force overload protection;
d) Overcurrent and overvoltage protection;
e) Safety protection when the sample is broken;
f) Automatic protection at the end of the test.
2. Main technical parameters:
Serial number
project name
parameter
1
Maximum test force kN
1000
2
Relative error of test force indication
≤ ± 1% of indicated value
3
Measuring range of test force
2% ~ 100% FS
4
Constant velocity stress control range (N / mm2 · S-1)
2 ~ 60
5
Stress rate error
≤ ± 5%
6
Constant velocity strain control range
0.00025 / s ~ 0.0025 / s
7
Strain rate error
≤ ± 5%
8
Constant speed displacement control range (mm / min)
0.5 ~ 50
9
Relative error of displacement speed
≤ ± 5%
10
Loading rate
Computer real-time display
11
The maximum moving speed of the piston is mm / min.
About 70
12
Maximum moving speed of beam mm / min
About 200
13
Tensile test space mm
1000
14
Compression test space mm
850
15
Steel strand clamping diameter range mm
Φ12.7; 15.24
16
Upper and lower pressure plate size mm
Φ160
17
Host size mm
890 × 670 × 2550
18
Servo control cabinet dimensions mm
1200x800x1100
19
Motor power kW
About 2.2
20
power supply
380V ± 50Hz
twenty one
Sample clamping method
Hydraulic automatic clamping
Third, the configuration of the test machine
Serial number
name
Specification type number
Quantity
1
Host
1000mm space under the cylinder
1 set
2
Integrated servo control cabinet
Oil source system
1 set
3
control system
1 set
4
Oil pressure sensor
1
5
Motion detector
1
6
Steel strand jaw mm
Ф15.24
1 pay
7
Compression attachment mm
Ф160
1 set
8
Large deformation extensometer
250mm gauge
1
9
computer
Lenovo * 1G * 160G * 17 LCD
1 set
10
printer
HP * HP2568 * A4
1 set
11
Anchor bolt
For fixed host
4
12
Adjust oblique iron
Host adjustment level
3
13
Random tools
1 set
14
user's Guide
1 serving
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