In the bustling UK logistics and warehousing industries, maintaining a strong commitment to health and safety is non-negotiable. With the HSE reporting 137 workplace fatalities between 2016 and 2017, it's clear that every aspect of safety needs to be taken seriously. One often overlooked but critical area is load retention. Whether your business moves goods within the warehouse or across the country, ensuring that your palletised loads are secure is paramount. Improperly wrapped loads pose significant risks—whether in motion or stationary—they can lead to accidents and serious consequences. A recent survey revealed that less than half of businesses actually check the stability of their loads, and only a quarter of those using pallet wrap conducted professional film audits. Not auditing your load retention practices is akin to driving without servicing your vehicle—it's a gamble you can't afford.

Why does load retention matter so much? The stakes are high. Neglecting safety measures can lead to severe penalties, including the revocation of your Vehicle Operator License, legal action from the HSE, or even the possibility of corporate manslaughter charges in the event of a fatality. Implementing consistent, reliable load retention practices not only prevents accidents but also protects your business from costly clean-ups, stock losses, and dissatisfied customers—all of which can tarnish your brand reputation. It’s also worth noting the new 'Roadworthiness Package' legislation introduced this year. This May 2018 directive requires that packages and unit loads on vehicles are securely fastened to endure transport conditions. The Freight Transport Association (FTA) has warned that roadside inspections for load securing could become routine across Europe.

At Kite Packaging, our load retention experts were inspired to educate the industry on these legal requirements and provide actionable support. We recommend businesses integrate regular audits to strengthen their packaging strategies and ensure optimal pallet operations. These audits can test the strength and performance of films in various scenarios, and we suggest working with specialized teams of experienced stretch film engineers to conduct these assessments. One method is the manual pull plate test, which measures the force needed to remove a disc from the film wrapped around the pallet. Another advanced option is the electronic force/puncture test, which electronically records the force exerted by the film at different points on the pallet and displays the data in a graphical format. This helps identify if the film weakens at critical points over time.

For those looking for a more comprehensive solution, technology-based lab tests can delve deeper into the factors affecting load stability. These include horizontal impact testing, vibration analysis, climate testing, and pitch and roll assessments—all essential for evaluating the film's stretch capabilities. Conducting audits offers several advantages. Optimized pallet wrapping not only minimizes product damage but also enhances customer satisfaction and strengthens your brand image. It improves the efficiency and speed of the wrapping process, boosting production throughput. Additionally, these audits can introduce safer, automated solutions that reduce workplace risks and operational expenses. If you're interested in learning more about ensuring safe load retention, don’t hesitate to reach out to Kite Packaging for guidance at www.kitepackaging.co.uk.

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