Get more warehouse space with these 4 packaging switches

In 2021, the UK logistics sector saw a record level of investment and leasing activity. Over 70 million square feet of warehouse space was leased that year — more than double the pre-pandemic average! According to our parent company’s peak survey, 18% of retail and third-party logistics (3PL) businesses are struggling with insufficient storage space during peak periods, both for products and packaging. With demand for warehouse space at an all-time high, many companies are finding themselves outgrowing their current facilities. But what if you could expand your operations without taking on more space? The answer lies in rethinking your packaging strategy. By reducing the storage footprint of your packaging, you can free up valuable floor space and support business growth without the need for costly expansions. It's a smart, cost-effective way to adapt to rising demands. Here are four key packaging changes that can help you save space and improve efficiency: **1. Say goodbye to loosefill** If you're using large quantities of packing peanuts or other loosefill materials, you're likely using a lot of warehouse space unnecessarily. These materials are bulky and take up significant storage area — often around 15 cubic feet per unit. Consider switching to eco-friendly alternatives like recycled airbags or paper-based systems. For example, a single block of paper can replace six packs of loosefill, saving space and reducing mess. Plus, these options are easier to store and handle, and they’re better for the environment. **2. Ditch polystyrene for compact alternatives** Polystyrene is great for protection and insulation, but it's also one of the most space-consuming materials in the industry. It's not only bulky but also difficult to dispose of properly. Instead, try using inflatable solutions like Airsac® packaging. These are stored flat and inflated when needed, offering the same level of protection while dramatically cutting down on storage requirements. One box of Airsac® can replace an entire pallet of polystyrene. If you need thermal protection, consider slimline temperature-controlled packaging such as RecycoolMe or Coolimate. These arrive flat and can be used with coolant to maintain a stable temperature for up to 48 hours. **3. Pop the bubble wrap — literally** Bubble wrap offers excellent cushioning, but it's not always the best choice when storage space is limited. Instead, opt for a "bubble on demand" system that inflates the material only when needed. This drastically reduces your storage footprint. NewAir I.B.® Flex, for instance, can inflate up to 90 feet of protective material per minute. There are also paper-based alternatives that work similarly, offering a sustainable and space-saving option. **4. Use less packaging overall** It might sound simple, but using less packaging directly reduces the amount of space you need to store it. A packaging audit can help identify areas where you can streamline your processes and reduce the number of materials used. This not only frees up warehouse space but also lowers costs and improves sustainability. If you're looking for guidance on how to make these changes, we’re here to help. Book a packaging review with one of our experts today. Simply complete our contact form or email us at [insert email address]. Let’s work together to create more space, more efficiency, and a more sustainable future.

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